550kW Shangchai Diesel Generator Set diesel generator set
550kW Shangchai Diesel Generator Set diesel generator set
550kW Shangchai Diesel Generator Set diesel generator set
550kW Shangchai Diesel Generator Set diesel generator set
550kW Shangchai Diesel Generator Set diesel generator set
550kW Shangchai Diesel Generator Set diesel generator set
550kW Shangchai Diesel Generator Set diesel generator set
550kW Shangchai Diesel Generator Set diesel generator set

Shangchai 550kW Diesel Generator

Heavy-duty 550kW Shangchai diesel generator set powered by the SC27G830D2 engine. Engineered by Probe Power for multi-unit paralleling, critical infrastructure, and data centers. Contact us for custom OEM engineering and factory-direct export configuration.

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  • Details Introduction
  • FAQ

The PRS550GF is a 550 kW / 687 kVA industrial diesel generator set engineered to deliver dependable prime power or critical standby backup for heavy industries, infrastructure systems, and large-scale commercial facilities. Built around a proven heavy-duty Shangchai engine platform, this power generation system provides transient response, low fuel consumption, and operational thermal stability in high-ambient environments.

As an export-oriented OEM manufacturer and systems integrator, Probe Power provides comprehensive custom configuration services. We do not supply rigid, off-the-shelf trading products. Instead, we work directly with project contractors, industrial facilities managers, and procurement officers to engineer a power platform tailored to explicit site requirements, electrical loads, and regional compliance standards.

1.Technical Engineering Highlights

Engineered for Critical Multi-Unit Paralleling & Megawatt Systems

The PRS550GF platform is optimized for multi-unit parallel operations, allowing multiple 550 kW sets to link seamlessly into synchronized megawatt-level (MW) utility grids or isolated bus-bar systems. This capability makes it the preferred backup choice for high-availability infrastructure, including:

  • Hyperscale Data Centers & Telecom Hubs: Sustaining zero-downtime operations during grid failures.
  • Petrochemical & Heavy Industrial Facilities: Supplying high motor-starting currents and process security power.
  • Marine Ports & Transport Terminals: Providing rugged power for continuous material handling equipment.
  • Municipal Emergency & Command Infrastructure: Delivering reliable black-start capabilities.

High-Performance Shangchai SC27G830D2 Engine Base

Operating at a stable 1500/1800 RPM (50Hz or 60Hz) , this engine delivers a prime power rating of 610 kW and a standby threshold of 665 kW. Featuring a highly efficient PT fuel injection system and a specific fuel consumption profile of 202 g/kW·h, it optimizes operating expenditures (OPEX) over extended runtime cycles.

Advanced System Integration & Traceable Components

Probe Power maintains absolute supply chain transparency. Every PRS550GF unit is integrated with top-tier industrial components to ensure reliable electrical fault protection and localized serviceability:

  • Alternator Engineering: Standard with a PRS 100% copper brushless, self-excited alternator (IP22/IP23 protection, H-class insulation). Premium international upgrades including original Stamford, Marathon, or Engga are available.
  • Control Systems: Fully integrated digital control panels featuring Deep Sea Electronics (UK), ComAp (Czech Republic), or SmartGen (Zhongzhi) platforms to handle automatic mains failure (AMF), remote monitoring, and automated safety shutdowns.
  • Switchgear & Breakers: Equipped with authentic Chint or Delixi circuit breakers to protect against overcurrent, short-circuits, and voltage fluctuations.

2.Technical Specifications

Performance specifications conform to ISO 8528, ISO 3046, and BS 5514 standards. Continuous ratings are applicable under variable load conditions with an overload capability of 10% for 1 hour in every 12 hours of operation.

Generator Set

ParameterSpecification
ModelPRS550GF
Power550 kW / 687 kVA
Current990 A
Dimensions3600×1100×1800 mm
Weight5850 kg

Engine

ParameterSpecification
BrandShangchai
ModelSC27G830D2
Prime Power610 kW
Standby Power665 kW
Fuel Consumption202 g/kWh
Speed1500/1800 rpm
CoolingWater-cooled

Alternator

ParameterSpecification
BrandPROBE (100% copper brushless alternator)
Optional BrandsStamford / Leroy Somer / Marathon
TypeBrushless self-excited
ProtectionIP22 / IP23

3.Custom Configuration & Enclosure Options

Every installation site presents distinct environmental constraints. Probe Power offers four specialized modular structural configurations for the 550 kW Shangchai platform:

  • Soundproof & Silent Enclosure: Built with heavy-gauge acoustic materials, weather-proof seals, and residential-grade exhaust silencers. It limits operational noise to meet strict municipal or indoor environmental decibel limits.
  • Weatherproof Rain Shelter: Provides fundamental protection against rain, UV radiation, and airborne dust for outdoor desert or tropical installations where noise is not a primary constraint.
  • Mobile Trailer Chassis: Mounted onto a heavy-duty, multi-axle towed chassis with integrated braking and road lighting, allowing rapid relocation across remote construction sites or mining fields.
  • Automatic Transfer Switch (ATS) Cabinets: Configured with wall-mounted or free-standing ATS cabinets for automatic grid-to-generator power migration within seconds of a utility outage.
  • Q
    How does this 550kW Shangchai generator set handle non-linear loads (such as industrial VFDs and UPS systems), and what alternator excitation options are supported?
    A

    To safely power non-linear loads such as variable frequency drives (VFDs), thyristor-controlled industrial heaters, and facility UPS banks, the 550kW platform is paired with brushless 4-pole alternators featuring a 2/3 winding pitch design. This winding geometry actively suppresses 3rd, 9th, and triplen harmonic distortions, maintaining Total Harmonic Distortion (THD) below 3% to 5% under linear load profiles to prevent false breaker trips and component overheating. For sites with severe electrical inrush or high current distortion, the alternator can be upgraded with a Permanent Magnet Generator (PMG) excitation system. The PMG isolates the automatic voltage regulator (AVR) power source from load harmonics, sustaining 300% short-circuit clearing current for up to 10 seconds to ensure reliable downstream fault clearing.

  • Q
    Can the 550kW Shangchai unit tolerate high-sulfur diesel in remote export regions, and what are the scheduled maintenance intervals?
    A

    The heavy-duty Shangchai platform is engineered to handle commercial fuel variations in developing markets, tolerating diesel with sulfur levels up to 5,000 ppm (0.5%), provided engine oil with an appropriate Total Base Number (TBN $\ge$ 10–12) is deployed to neutralize acidic combustion byproducts. To protect the high-pressure fuel injection system from fine particulates and water condensation, the fuel delivery line is fitted with a multi-stage sedimenter, primary fuel-water separator, and dual secondary spin-on micro-filters. Routine preventative maintenance requires lubricating oil and filter replacement every 250 to 500 operating hours (depending on operating dust conditions and oil grade), with valve lash clearance checks at 2,000 hours and a major mechanical overhaul cycle expected between 12,000 and 15,000 operating hours.

For more information, please contact us.

Our professional team can provide scientific configuration recommendations and one-stop integration services based on your installation environment, operating mode, compliance requirements, and budget, ensuring optimal performance and lifecycle value.

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