500kW Yuchai Diesel Generator Set diesel generator set
500kW Yuchai Diesel Generator Set diesel generator set
500kW Yuchai Diesel Generator Set diesel generator set
500kW Yuchai Diesel Generator Set diesel generator set
500kW Yuchai Diesel Generator Set diesel generator set
500kW Yuchai Diesel Generator Set diesel generator set
500kW Yuchai Diesel Generator Set diesel generator set
500kW Yuchai Diesel Generator Set diesel generator set

Yuchai 500kW Diesel Generator

Heavy-duty 500kW Yuchai diesel generator set powered by the YC6D840L-D20 engine. Engineered by Probe Power for multi-unit paralleling, critical infrastructure, and data centers. Contact us for custom OEM engineering and factory-direct export configuration.

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  • Details Introduction
  • FAQ

The PRY500GF is a 500 kW / 625 kVA industrial diesel generator set engineered to deliver dependable prime power or critical standby backup for heavy industries, infrastructure systems, and large-scale commercial facilities. Built around a proven heavy-duty Yuchai engine platform, this power generation system provides transient response, low fuel consumption, and operational thermal stability in high-ambient environments.

As an export-oriented OEM manufacturer and systems integrator, Probe Power provides comprehensive custom configuration services. We do not supply rigid, off-the-shelf trading products. Instead, we work directly with project contractors, industrial facilities managers, and procurement officers to engineer a power platform tailored to explicit site requirements, electrical loads, and regional compliance standards.

1.Technical Engineering Highlights

Engineered for Critical Multi-Unit Paralleling & Megawatt Systems

The PRY500GF platform is optimized for multi-unit parallel operations, allowing multiple 500 kW sets to link seamlessly into synchronized megawatt-level (MW) utility grids or isolated bus-bar systems. This capability makes it the preferred backup choice for high-availability infrastructure, including:

  • Hyperscale Data Centers & Telecom Hubs: Sustaining zero-downtime operations during grid failures.
  • Petrochemical & Heavy Industrial Facilities: Supplying high motor-starting currents and process security power.
  • Marine Ports & Transport Terminals: Providing rugged power for continuous material handling equipment.
  • Municipal Emergency & Command Infrastructure: Delivering reliable black-start capabilities.

High-Performance Yuchai YC6D840L-D20 Engine Base

Operating at a stable 1500/1800 RPM (50Hz or 60Hz) , this engine delivers a prime power rating of 560 kW and a standby threshold of 616 kW. Featuring a highly efficient PT fuel injection system and a specific fuel consumption profile of 203g/kW·h, it optimizes operating expenditures (OPEX) over extended runtime cycles.

Advanced System Integration & Traceable Components

Probe Power maintains absolute supply chain transparency. Every PRY500GF unit is integrated with top-tier industrial components to ensure reliable electrical fault protection and localized serviceability:

  • Alternator Engineering: Standard with a PRY 100% copper brushless, self-excited alternator (IP22/IP23 protection, H-class insulation). Premium international upgrades including original Stamford, Marathon, or Engga are available.
  • Control Systems: Fully integrated digital control panels featuring Deep Sea Electronics (UK), ComAp (Czech Republic), or SmartGen (Zhongzhi) platforms to handle automatic mains failure (AMF), remote monitoring, and automated safety shutdowns.
  • Switchgear & Breakers: Equipped with authentic Chint or Delixi circuit breakers to protect against overcurrent, short-circuits, and voltage fluctuations.

2.Technical Specifications

Performance specifications conform to ISO 8528, ISO 3046, and BS 5514 standards. Continuous ratings are applicable under variable load conditions with an overload capability of 10% for 1 hour in every 12 hours of operation.

Generator Set

ParameterSpecification
ModelPRY500GF
Power500 kW / 625 kVA
Current900 A
Dimensions3500×1580×1900 mm
Weight4800 kg

Engine

ParameterSpecification
BrandYuchai
ModelYC6D840L-D20
Prime Power560 kW
Standby Power616 kW
Fuel Consumption203 g/kWh
Speed1500/1800 rpm
CoolingWater-cooled

Alternator

ParameterSpecification
BrandPROBE (100% copper brushless alternator)
Optional BrandsStamford / Leroy Somer / Marathon
TypeBrushless self-excited
ProtectionIP22 / IP23

3.Custom Configuration & Enclosure Options

Every installation site presents distinct environmental constraints. Probe Power offers four specialized modular structural configurations for the 500kW Yuchai platform:

  • Soundproof & Silent Enclosure: Built with heavy-gauge acoustic materials, weather-proof seals, and residential-grade exhaust silencers. It limits operational noise to meet strict municipal or indoor environmental decibel limits.
  • Weatherproof Rain Shelter: Provides fundamental protection against rain, UV radiation, and airborne dust for outdoor desert or tropical installations where noise is not a primary constraint.
  • Mobile Trailer Chassis: Mounted onto a heavy-duty, multi-axle towed chassis with integrated braking and road lighting, allowing rapid relocation across remote construction sites or mining fields.
  • Automatic Transfer Switch (ATS) Cabinets: Configured with wall-mounted or free-standing ATS cabinets for automatic grid-to-generator power migration within seconds of a utility outage.

  • Q
    How does this 500kW Yuchai generator integrate into building management systems (BMS) or industrial SCADA networks for remote monitoring?
    A

    The 500kW (625kVA) set comes equipped with a programmable digital controller (such as Deepsea DSE7320/DSE8610 or SmartGen equivalents) that supports RS485 and RS232 serial interfaces as standard. It natively supports Modbus-RTU and Modbus-TCP communication protocols over Ethernet, allowing seamless integration with enterprise BMS, SCADA, or PLC automation networks. Facility engineers can remotely monitor over 50 real-time operational parameters—including three-phase voltage, current, power factor, oil pressure, coolant temperature, and fuel levels—as well as receive instant SMS/email fault diagnostics and execute remote start/stop sequences.

  • Q
    What fuel protection measures are engineered into this 500kW Yuchai engine to safeguard its high-pressure common rail system from contaminated diesel?
    A

    High-pressure common rail (HPCR) fuel injection systems operate at pressures up to 1,800+ bar, making precise fuel cleanliness critical to prevent injector tip erosion and pump seizure. To ensure continuous operation in harsh site environments, this 500kW engine is protected by a multi-stage filtration architecture: a primary heavy-duty fuel-water separator with a 30-micron rating and water-sensing alarm, followed by a secondary 5-micron high-efficiency spin-on fuel filter. This setup removes both free/emulsified water and fine particulate contamination to comply with ISO 4406 fuel cleanliness standards, preserving injection timing accuracy and extending overhaul intervals even when running on local industrial diesel blends.

For more information, please contact us.

Our professional team can provide scientific configuration recommendations and one-stop integration services based on your installation environment, operating mode, compliance requirements, and budget, ensuring optimal performance and lifecycle value.

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